We use 3D plastic printing technology (I am aware that there is a big difference here) but there are limitations to size and they can be brittle. The plastic is very susceptible to grain direction fractures. As an example we have to resign a lot around torque and screws to make the printed plastic parts function for design verification. I would suspect, without doing a ton of research, that they are having to have a cross section area limitation and limited sharp edges. They would also be VERY slow and power hungry. We have parts that you can hold in your hand that take a day to print. Complex geometry, step size, smaller size = smoother, and having to build for best strength would all factor into making the design optimized for sound. Using this printer as a production tool the design would need to be optimized/compromised for cost as much as sound level. They still have a price point/ threshold to hit. They will get there but we may need more/new technology to get there.
Still form the design perspective if you could prove a design improvement to pressure flow or heat transfer resulting in a DB change it would be a great tool. printing it before you make a machine to make it for production like a casting could lead to some great leaps forward.